There could be two independent issues here.
Thai1On wrote:
When I try to add 2 DEM's together from zone 17 and 16 I see parts of the DEM's that do not connect.
What do you mean by "do not connect"? To be able to see both DEMs in the same view, even with a gap between them, these DEMs have already been merged (menu command "Add DEM"). And if the second DEM had been in a different zone, zone transformation would have taken place, automatically.
If a gap remains, you will have to fill it in, by acquiring additional DEM data for it.
Thai1On wrote:
I then push the Transform UTM Zone button and get the conformation message and press OK. The program starts to work for about 10 seconds then crashes to the desktop.
Which version of TransDEM (Menu Help | About)?
TransDEM may exhaust memory when processing
large DEMs, particularly if this involves UTM zone transformation and/or merging. I fixed a problem with an untreated memory allocation error in one the more recent releases (within the 2, 3 or 4GB limitation of every 32bit process).
For the general workflow, remember that the first DEM opened determines the UTM zone. This should be the one which covers the bigger part of the route.